Simulation of nomograms showing the heating of steel structures with flame retardant coatings of different thicknesses (in the water)

Introduction. High temperatures cause deformation of steel structures which also lose stability and the bearing capacity, resulting in the collapse of structures with the subsequent collapse of the building. It is understood that intumescent paints are often used to increase the fire-resistance limits of steel structures up to R 90 and R 120. However the fire protection effectiveness of intumescent paints has not been sufficiently studied for the case of the long-term operation, and the application of this type of fire protection treatment of bearing steel structures requires justification. To ensure the building stability, coupled with the required fire resistance limit of structures, one should study the engineering factors affecting the fire resistance of steel structures that have intumescent paint coatings.

Purpose of the research work. Development of approaches to simulation of nomograms demonstrating the heating of steel structures with flame retardant coatings of different thicknesses. The research work solved the following tasks:

• block diagrams of the research undertaking were developed to find the fundamental relationships between the dynamics of change in the structure of fire protection materials under thermal effects and the fire resistance limit of a building structure based on the choice of the functional criterion;
• mathematical models demonstrating dependence between the thickness of the dry layer of fire-retardant material were developed; the required fire resistance limit and thermo-physical characteristics of fire-resistant materials based on the experimental studies of the properties and effectiveness of fire-resistant materials were identified;
• nomograms showing dependences between the thickness of the dry layer of flame retardant materials and the flame retardant efficiency of flame retardants were made.

Research methods. Hot Disk TPS 1500 thermal constant analyzer was used to analyze the thermo-physical characteristics of flame retardant materials. Thermal analysis was used to study the properties of flame retardants, as well as physical and chemical transformations occurring inside them under the programmed exposure to temperature effects and with the use of specialized thermal analysis equipment. The study of the fire protection efficiency for steel structures was conducted in accordance with GOST R (Russian State Standard) 53295–2009 “Fire protection means for steel structures. General requirements. The method of fire protection efficiency determination”.

Results and their discussion. As a result of the research, an approach to prediction of the fire resistance of building structures was developed in the form of a research flowchart, used to choose the functional criteria. Experimental studies were conducted to identify mathematical dependences between the fire resistance and the indicators, which serve as functional criteria. In particular, when assessing the fire resistance of steel structures, a prediction is made on the basis of thermos-physical indicators. The authors were first to propose the introduction of the function of fire protection materials into the standard pattern of fire resistance analysis in the course of solving static and thermo-physical problems. The obtained data were used to make equations of dependence between the thickness of a dry layer of a fire-retardant material, the required fire-resistance limit of a structure, and the nomogram showing the heating of protected steel structures with fire-retardant coatings of various thicknesses.

Conclusions. The results of the studies allowed identifying fundamental relationships between the dynamics of change in the structure of fire-retardant materials under the thermal effect and the fire resistance limit of a building structure on the basis of the choice of a functional criterion. Experimental studies of the properties and effectiveness of fire-resistant materials were conducted to develop a mathematical model showing dependence between the thickness of the dry layer of fire-resistant materials, the required fire-resistance limit and thermal-physical characteristics of fire-resistant materials.

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